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ULTRASONIC CONTINUOUS CLEANING SYSTEMS FOR WIRE ALLOY

ULTRASONIC CONTINUOUS CLEANING SYSTEMS FOR WIRE ALLOY

There are 3 methods industrial wire, rod, and bar manufacturers and producers use today for cleaning, degrading, and removing stearates, and drawings oils from the metal surface.  Electrolytic cleaning using chemicals,  Mechanical cleaning by means of shot blasting, coated abrasives, and/or abrasive brushing, and  Ultrasonic cleaning In today’s [...]
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PROCESS OPTIMIZATION: FILTRATION SYSTEMS

PROCESS OPTIMIZATION: FILTRATION SYSTEMS

Nearly every filtration system in metal strip producing lines show weak points that compromise effective filtration. As a result oil and iron fines are redeposited on the surface in closed-loop lines, alkali solutions, shorten process life due to premature media saturation. We can be really good at getting the oil, iron fines, dirt, smut, etc. […]
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WHY STRIP CLEANLINESS IS IMPORTANT

WHY STRIP CLEANLINESS IS IMPORTANT

Steel producers, galvanizers, coil coaters, and all flat metal producers must get the strip surface clean by getting surface oils and iron fines cleaned off the strip surface. Why?  In the process of rolling metal strip, when we go from thick to thinner, narrow to wider strip, the top layer of the strip surface tears […]
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SURFACE CLEANLINESS MEASURABILITY

To begin the process of updating an existing cleaning system one would look at the efficiency of each existing section and its operating cost, as a guide for future modification or replacement.  Most of which are all offline measurements and not real-time. The easiest, quickest, and least expense method currently to implement as a measure […]
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Surface Defects and their Control in Hot Dip Galvanized and Galvannealed Sheets

Surface Defects and their Control in Hot Dip Galvanized and Galvannealed Sheets

P. Saravanan, S Srikanth R&D Centre for Iron and Steel,Steel Authority of India Limited, Ranchi-834 002 INDIA   Abstract: Inspite of significant advancements in continuous galvanizing technology and the resulting improvements in surface quality of hot dip galvanized and galvannealed coatings, producing entirely blemish- free coatings still [...]
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WHY IS STRIP CLEANLINESS SO IMPORTANT?

WHY IS STRIP CLEANLINESS SO IMPORTANT?

Steel producers, galvanizers, and coil coaters must get the strip surface clean by getting surface oils and iron fines cleaned off the strip surface. Why?  The surface contaminants on the substrate surface cause very costly defects leading to:  quality rejects coating defects  process equipment issues on down the process line Defects on the steel [...]
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FLAT METAL SMALL PARTS DEBURRING & FINISHING

FLAT METAL SMALL PARTS DEBURRING & FINISHING

How to Do Both Sides in One Pass Good Day to you folks,  Thank you for taking a minute to check out a video of a new machine we build. This machine is for small parts deburring, but please keep in mind that we make similar machines for large part cleaning/degressing, polishing, and deburring. We […]
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Get Rid of Zinc Debris on Your Turn Roll Once and For All

Get Rid of Zinc Debris on Your Turn Roll Once and For All

(without using a scraper or a blanket)   Good morning, I’ve been on the road visiting various galvanizing lines, and I’ve noticed a common problem. People are having a hard time keeping APC tower rolls clean. I want to let you know Atlantech Process has a solution. But first, let’s talk about the problem. THE […]
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